The Supremesoft Overall Equipment Effectiveness (OEE)
Management System was developed on the Supremesoft
Process Control System (SPCS) for a Tier 1
Automotive Supplier, to Ontario's number one OEM.
The OEE Management System provides the plant
management staff with the tools required to measure how
well equipment or production lines are utilized in
relation to their full potential. That is:
Availability, Production and Quality.
Through the resources of the SPCS the OEE Management
System provides a real-time account of the status of
the production environment at all levels: Plant,
line, machine and device. It is no longer necessary
to wait for the reported effects of production
losses: Breakdowns, Setup/Adjustments, Small
Stops/Idling, Speed Loss, Startup Rejects and
Production Rejects. The OEE Management System
provides the status of these potential losses and
more importantly the overall status of Availability,
Productivity and Quality, in real-time, at your
request, from anywhere through on-line access
through the internet.
Challenges to the overall equipment effectiveness of
the production environment can be recognized
immediately and responded to promptly, reducing the
cost risks associated with delayed data collection.
Continuous improvement efforts can be measured and
trended to analyze if they made the process run more
effectively.
The
Plant View
The OEE Management System provides a hierarchal view
of the plant allowing drill down through plant,
departments, lines, machines, and devices. These
views can be refreshed at any selected interval and
provide the relevant production status at that
level.
The Production View
The OEE Management System provides a work-in-process
production view including: Shift Schedule,
Production Schedule, Start-up Checklist, and OEE
status by Job and Shift including Downtime
Reporting.
Management View
The management view provided by the OEE Management
System is built to answer the question of Overall
Equipment Effectiveness. It provides the information
required by production management for plant
management and control. Use your definitions of OEE
or meet your client definitions; OEE calculations
are customizable to meet your requirements. From the
Management View OEE reports are available for all
levels and are accessible by: Shift, Day, Week,
Month and Year.
Systems Configuration
The OEE Management System is configurable to
represent your environment, your equipment and your
standard job details, including downtime categories
and codes.
The Supremesoft Process
Control System (SPCS) Foundation
The SPCS is designed to integrate the production and
enterprise environments with maximum reliability and
flexibility. The SPCS foundation provides the
middleware between the manufacturing systems and the
operating needs of the plant: Performance
Monitoring, Data Collection and Reporting,
Communications to front and Back Office, Process and
Device Control and is the Foundation for Application
Development and Deployment.
For more information, please contact us at (905)
946-0753 or email us at info@supremesoft.ca